Professional pipe-making machine: Customized carbon steel pipes

With the continuous growth in the demand for metal pipes in the industrial manufacturing sector, carbon steel pipes have become the preferred material in industries such as construction and mechanical manufacturing due to their high strength, corrosion resistance and economy. To meet the market 's demand for mass production of high-quality carbon steel pipes, ‌ we have introduced a new generation of fully automatic carbon steel pipe machine production line, with innovative technology at the core, providing users with one-stop solution from raw materials to finished pipes.
I. Overview of the Production Line ‌
The carbon steel pipe machine production line is an intelligent production system integrating uncoiling, leveling, forming, welding, sizing, cutting and collection. This production line is specially designed for carbon steel materials (such as Q195, Q235, 20# steel, etc.), capable of manufacturing straight seam welded pipes with diameters ranging from Φ7mm to Φ254mm and wall thicknesses from 0.3mm to 7mm. It is widely used in fields such as conveying pipelines, structural supports, and mechanical components. The entire line adopts a modular design, supporting rapid model change and multi-specification production, and adapting to the needs of different customers.
2. Core Technology highlights ‌
High frequency induction welding technology ‌
Adopting the internationally advanced high-frequency welding (HFW) process, by precisely controlling the welding current, frequency and pressure, the weld penetration is uniform, without pores or slag inclusions, ensuring that the mechanical strength and sealing performance of the pipe meet the industry's high standards. The welding speed can reach up to 120 meters per minute, significantly enhancing production efficiency.
Full closed-loop intelligent control system ‌
Equipped with a PLC+ human-machine interface (HMI) control system, it can monitor key parameters such as the pressure of the forming roller, welding temperature and cutting accuracy in real time. The adaptive algorithm can dynamically adjust the operating status of the equipment, effectively reducing human errors and ensuring the dimensional tolerance (±0.1mm) and straightness (≤0.5mm/m) of the pipe.
Energy saving and environmental protection design ‌
Reducing energy consumption through variable frequency drive technology, combined with waste recycling systems and dust removal devices, can minimize raw material waste and environmental pollution, which is in line with the concept of green manufacturing.
Iii. Product Advantages ‌
High efficiency production ‌ : Full process automation operation, OUTPUT can REACH 50-300 tons per shift, significantly shorten delivery cycle.
High PRECISION forming ‌ : Multiple pass progressive roll forming technology is used to ensure the roundness and surface finish of the pipe.
Flexible FIT ‌ : Modular structure supports quick mold change, enabling "one machine for multiple specifications" production.
Durable STRONG ‌ : Key components are made of wear-resistant alloy steel, the whole line has a service life of up to 10 years or more.